Berstorff Compounding Twin Screw Extruders

Type: ZE 110 R x 50D UT (Ultra Torque)
- No. of machines: 2
- Year of manufacturing: 2001 / 2002 - put out of operation in 2007 (production stop after just 8,000 operating hours)
- High performancee compounder
- Co-rotating screws with vacuum ports
- Suitable for: PE, PP, PS, ABS, PA, PET, PVC, PMMA, TPE, etc.

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Berstorff Compounding Twin Screw Extruder

Used Berstorff model ZE90/90A twin screw extruder.
- Unit has 96/67 mm diameter screws and a screw speed range from 35-350 rpm. max. torque is 4800 nm.
- Barrel consists of seven (7) electrically heated, water cooled sections including two open sections.

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Buss Compounding Processing Plant

Buss MSK 200-14 F 280-6 General Purpose Compounding Processing Plant
(Output PVC 1900 to 2600 kgs/hr) and (Output TPR 3500 kgs/hr) commissioned in 0ct. 2004 Comprising:
- Buss Kneader MSK 200 - 14 MT-O/W (Kneader barrel 14 D with replaceable liners, mixing and kneading elements.

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80 - 150 kg/hr. Twin Screw Compounding Line

We require used or new co-rotating twin screw compounding line or extruder. Our requirements are as follows:
- Manufacturing plastic compound or granule like Nylon, PP, Halogen free cable compound, ffilled compound, masterbatches etc.

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Twin Screw Compounding Extruder

We are looking for twin screw compouding extruder as follows:
- For filled compounds with side feeder or side feeder port
- Required output: 500 Kg / hr so 60 to 70 mm
- rpm as required to deliver above but circa 500 rpm
- Screw elements suitable for aggressive materials i.

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Compounding Line for EVA Pellets

We are looking for a compounding line for making highly filled 80 percent EVA pellets.
- Machine can be a twin screw co-rotating extruder or a #6 FCM type continuous mixer with single screw vented hootmelt extruder, with screen changer and high efficiency underwater pelletizer and dryer
- Capacity (5,000 to 6,000 lbs/hr.

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Coperion Co-rotating Standard Twin Screw Extruders

Type: STS 95
- No. of machines: 2
- Process: Production of additive
- Products: PE (max. 60% wax)
- Throughput range: 800-1,200 kg/h depending on formulation, raw materials and operation conditioons of extruder

Main features of STS machines:
- Closely intermeshing screw profile with screws that are self-wiping at narrow clearance.

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EPS Raw Material Production Plant

- Capacity: Approx. 60,000 - 70,000 ton per year
- Complete EPS raw material plant:
a. The year of construction: 1972/73
b. Revamped: 1995
The plant was expanded and totally re-built: 2001
The mmost parts of the equipment originate from this period:
- New control system
- Two new reactors
- New drying system
- New screening
- Expanded coating capacity
- New packaging line
- New waste gas burning unit
- New cooling tower
- Adding or renewing of different buffer tanks and day tanks as well as some other parts and components of the plant

2001 - 2009: several items like screens, etc.

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32 mm Sino Alloy Twin Screw Compounding Line

- 38:1 L:D vented and side feeder included
- Drive motor: 30 HP
- Used for lab / R&D purposes only
- Complete control panel
- Touch screen barrel sections and screws hardened long life type, all drives.

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800 kg to 1000 kg/hour Compounding Line

We are looking for a compounding line of the following specifications:
- Leistritz, Werner Pfleiderer or Berstorff twin screw co-rotative extruder
- L / D 34 plus or minus 4
- Throughput: 800 kg - 1000 kg/hour
- Screws: Shafts with mixing elements on, which can be remove to customize overall screw profile
- One gazing port (with SIHI pump)
- One on line interchangeable polymer screen (Trendelkamp or Kreyenborg)
- After the screen a 3 way valve (discharge head) in order to allow to purge before closing it and going to the die
- Under Water pelletizer (Gala type 6 or 7)
- Complete dryer system (Gala)
- Die holes: 3.

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2.5" Davis Standard with Gala Underwater Pelletizing System

Used Colour compounding extrusion line consisting of:
- Davis Standard extruder, model 251N250SPA201, 2.5" Diameter screw, 24:1 L/D ratio, 30 HP, (3) heating zones with associated control cabinets.

- Premix vacuum feeder
- Kreyenborg screen changer, model KHSY076 new 1996
- Gala Industries pelletizer
- Gala Industries 20 gpm water system
- Gala Industries model 8.

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Berstorff 25 mm Twin Screw Extruder

Model: ZE25
- Co-Rotating side by side screw design
- Approximate 28 to 1 L/D ratio
- 6 barrel sections (3) vented, electrically heated, air cooled, 1 feed section with (2) ProRate dosing feeders

- Approximate 43 1/2" centerline height
- Driven by an approximate 7 1/2 HP, 240 Volt, 1750/2300 RPM DC motor through a gearbox
- Includes a control panel with Eurotherm controllers, and a Reliance VS drive.

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Compounding Line for Colour Masterbatches and Fillers

We are looking for compounding line to produce colour masterbatches and filler.
- Acceptable age: 5 years old
- The machine must be in running condition
- Output for applications:
1) For colour maasterbatches:
100 mm - 75 to 100 kg/hr.

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Maris Compounding Line

Model: Maris TM 150
- Co-rotating twin screw extruder
a. Screws: 150 mm x 30 LD
b. Screw speed: 150 rpm
- Cylinder 15 zones air cooled
- 1 x Lico TM150MV
- 7 components gravimetric feeding systeem
- 2 x twin screw side feeders
- 1 x spaghetti head with 70 holes
- 1 x cooling tank 6 m stainless steel
- 1 x Previero TA400G granulator
- Sound protection cabin, year 1996
- 1 x Bagarella vibrating unit
- Output approx.

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Masterbatch Compounding Line

We are looking for compounding line to produce LDPE / PP based colour and white
masterbatches.
- Output: 150 to 200 kg/hr.
- Preferred brands: Any good brand
- Pelletizer required
- Machine must

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Leistritz Compounding Line

Model: Leistritz ZSE 96 GL
- Material processed: PE, PP, PS, ABS
- Screw diameter: 2 x 96 mm
- L/D: 39
- Capacity approx.: 400 to 1,000 kg/hr.
- DC Drive: 220 KW
- Venting, co-rotation, side fee

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Berstorff Pelletizing Line

We have a Berstorff ZE90 counter-rotating twin screw pelletizing line with a No 6 Gala under water dicer and dryer
- The system includes extra screw shafts, 2 crates of extra screw elements and 3 ext

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Compounding Line for PP Compounds

We need compounding line for processing PP compounds
- Output: 1200 to 1500 kg/hr.
- Acceptable age: 10 years old
- Preferred brands: Coperion W&P, Berstorff
- L/D ratio greater than 40


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Gala Underwater Pelletizing System

Gala underwater pelletizing system model SLC 6 pelletizer with Gala TWS80 tempered water recirculation system with stainless steel reservoir tank, recirculation pump, and heat exchanger, complete withh model 8.

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Gala Underwater Pelletizing System

Used Gala model 5 underwater pelletizing system
- Cutting head with 2 HP 3495 RPM motor and updated drive controller, with Gala 8.1 dryer with agglomerate catcher
- Tempered water recirculation systtem model TWS-20 with stainless steel 40 gallon water reservoir tank with emersion heater, recirculation pump, and heat exchanger.

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Sino Alloy 72 mm Compounding Lines

Extruder 72 mm (3") twin screw co-rotational L:D 42:1
2 compounding lines Mfg. Sino-Alloy machines
Model# PSM72, side feeder, screen changer, 150 hp drive, 300 RPM, double vented , K-Tron loss-in--weight, transfer systems.

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Sino Alloy 32mm Compounding Line

Sino Alloy 32 mm twin screw co rotating extruder
- 38:1 L:D vented and side feeder included
- 30 HP drive motor
- Used for lab / R&D purposes only
- Complete control panel
- Touch screen barrel s

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Coperion Werner & Pfleiderer Compounding Line

ZSK - 92 Coperion Werner & Pfleiderer:
Gearbox was overhauled by Coperion (W&P) They have the support paperwork showing the repair details.

The information on the Gearbox plate reads:
- Type: BB34/76-M240
- Year: 1993
- Ratio: 1 to 6
- Power: 158 KW (also up rated with the gear box work done)
- Speed in: 1950 per min
- Speed out: 320 per min (also up rated with the gear box work done)
(It has been up rated to 600 rpm)

Information of motor plate: This is the motor on the extruder now.

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